Drill Number Decimal Inches ** 78 .0160 ** 77 .0180 Please Specify ALL SIZES for 76 .0200 Drilling in .0000" (mil/thou). ** 75 .0210 74 .0225 You may spec your drill data using ** 73 .0240 these exact sizes or as finished 72 .0250 sizes (-.0030) from actual size. ** 71 .0260 * 70 .0280 Which ever method you use please 69 .0292 indicate it in YOUR README file. 68 .0310 67 .0320 66 .0330 * 65 .0350 64 .0360 63 .0370 62 .0380 61 .0390 60 .0400 59 .0410 * 58 .0420 57 .0430 56 .0465 * 55 .0520 54 .0550 * 53 .0595 52 .0635 51 .0670 50 .0700 49 .0730 48 .0760 47 .0785 46 .0810 45 .0820 * 44 .0860 43 .0890 42 .0935 41 .0960 40 .0980 39 .0995 38 .1015 37 .1040 36 .1065 35 .1100 34 .1110 33 .1130 32 .1160 31 .1200 * 1/8" .1250 30 .1285 29 .1360 28 .1405 27 .1440 26 .1470 25 .1495 * 24 .1520 23 .1540 22 .1570 21 .1590 20 .1610 19 .1660 18 .1695 17 .1730 16 .1770 15 .1800 14 .1820 13 .1850 12 .1890 11 .1910 10 .1935 09 .1960 08 .1990 07 .2010 06 .2040 05 .2055 04 .2090 03 .2130 02 .2210 01 .2280 ** = NOT AVAILABLE - FOR REFERENCE ONLY * = STANDARD TOOLS FOR PROTO 1 SERVICE - NO CHARGE = OPTIONAL DRILLS AVAILABLE AT ADDITIONAL CHARGE ON PROTO 1 NOTE PROTO 2 SERVICE ALLOWS FOR ANY 6 DRILLS BETWEEN .020 AND .228 PROTO 2 - SIZES LARGER THAN .228 WILL BE ROUTED OUT AND WILL NOT BE PLATED THROUGH. FINISHED HOLE SIZE WILL BE .003" SMALLER THAN THE ACTUAL DRILL SIZE Here is a guide to assist you in the selection of your drills. This is not intended to be taken as sage advice, simply put, it's come from first hand experience. Remember, while prototyping, give yourself a bit of extra hole size - it makes it much easier to remove the component (blue wire modifications)..etc. .028" - via and some TO-92 packages .035" - most IC packages .042" - IDC headers, IC's, 1N4000 series diodes, TO-220's, 1/2W resistors .052" - switches, stranded wire, molex headers .060" - swithches, large headers & inter-connects .086" - mounting holes in TO-220 packages, screw terminals .125" - mounting holes .152" - mounting holes Note: the above sizes are unfinished diameters and are intended only as a guide line.